The difference between servo powder molding machine and ordinary powder molding machine

2021-08-28

Servo powder molding machine is a new type of pure servo special equipment. It is a powder molding machine that drives the screw rod to rotate the upper punch, the mother mold, and the lower punch through a servo motor. Adopt advanced mechanical, electrical, pneumatic and instrument integrated control and drive technology. Mainly suitable for the production of inductors, magnetic cores, powder metallurgy, and mechanical parts based on structural parts. The servo press has an independent servo system and electrical system, and has a floating press, so that the molding density of the product can be effectively controlled. There are two demoulding methods, protective demolding and general demolding. The electric control adopts PLC programmable controller. It adopts buttons for centralized control and is equipped with mechanical limit devices to ensure the consistency of products. The equipment has the characteristics of stability, precision, and high efficiency.


The difference between servo powder molding machine and ordinary powder molding machine


Accuracy comparison of suppressed products:


1. The driving of the upper and lower punches uses a combination of independent screw and direct servo motor, and the repeatability can reach within 0.002mm regardless of load;


2. The pressed products with multiple stages and multiple blind holes have uniform density and high precision, and the products will not be deformed after sintering, and there will be no dark cracks.


3. The structure is simple and there are few wearable parts, so that the initial accuracy of the new machine can be maintained for a long time, and the maintenance is also reduced;


Suppression adjustment comparison:


Each axis of the upper, second and lower four mold bases is driven by a servo motor directly connected to the screw rod. Each axis can be adjusted and moved independently without interference. The adjustment range of each axis can reach 40mm, which can meet most stage differences. Product adjustment requirements; through the touch screen digital input parameters, control the pressing action of each axis, so as to achieve control of powder filling, powder movement, powder compression and other actions. Simple control and convenient operation;


Mold replacement: large mold installation space, simple mold base structure, easy mold installation, and short time;


Safety: The operating parts are fully enclosed, eliminating operational safety hazards;


Environmental protection: fully sealed, no oil leakage, no powder leakage, low vibration and noise, and the working environment is environmentally friendly and pollution-free;


Maintainability:


1. Stable quality, convenient regular maintenance and long maintenance period;


2. The mold has a long service life, and the equipment maintenance cost is low;


The difference between servo powder molding machine and ordinary powder molding machine